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MeltonStone Cast Stone
Balustrade Installation Information

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Baluster Base Rail and Newel Base:
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Layout entire project, make sure to only cut end pieces
of each run if required. Field drill vertical dowel holes two (02) per
section of base rail and newel base. Field drill horizontal dowel holes
one on each end of base rail and where required on newel base. Filed drill
vertical dowel holes and clean floor area where base rail and newel base
will be installed. Make sure all mortar dust is removed from all holes
and area. Use Type "S" mortar to set stone and 1/2" x 3"
stainless steel dowels. Wipe off any excess mortar with clean sponge and
water.
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Newel Post:
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Field drill vertical dowel holes in newel post bottom
and top. Field drill vertical dowel holes in center of newel base to match
newel body dowel hole. Use Type "S" mortar to set stone, wipe
off any excess mortar with clean sponge and water.
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Baluster Connection:
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Baluster is predrilled top and bottom. Layout balusters
on base rail to local code dimensions, then mark and field drill vertical
dowel holes where required. Make sure to let mortar on base rail setup
before trying to field drill base rail, Use Type "S" mortar
and 1/2" x 3" stainless steel dowel.
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Baluster Hand Rail and Newel Tops:
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Layout entire project to match joints of base rail. Make
sure to only cut end pieces of each run if required. Field drill vertical
dowel holes two (02) per section of hand rail and newel tops. Also mark
location of balusters and field drill vertical dowel holes on bottom of
hand rail to match baluster layout. Field drill horizontal dowel holes
one on each end of hand rail and where required on newel tops. Field drill
vertical dowel holes and clean area where hand rail and newel tops meet.
Make sure all mortar dust is removed from all dowel holes. Use Type "S"
mortar to set stone and 1/2" x 3" stainless steel dowels, wipe
off any excess mortar with clean sponge and water.
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Dowels and Dowel Holes:
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1/2" x 3" stainless steel dowel. Dowel hole
5/8" x 2" each way into pieces of cast stone.
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Drill and Drill Bit:
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Hammer drill and 5/8" x 4" bit.
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General Information:
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Follow attached industry standard recommendation for cast
stone handling and installation.
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Job Site Handling and Installation
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The on-site personnel should be familiar with the applicable sections of the Project Specification pertaining to delivery, storage, setting, patching, cleaning, pointing, caulking and scaling. In case of a conflict between the two specifications, the project specification should prevail. Where the Project Specification may not include a particular issue, the industry standards should be followed. The following checklist has been developed for Cast Stone installation. |
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